Installation and maintenance Technopolymer Screw Jacks

INSTALLATION
The screw jack must be installed in such a manner as not to create lateral loads on the threaded spindle. Great care must be taken to ensure that the threaded spindle is orthogonal to the mounting plane, and that the load and threaded spindle are on the same axis. Employing multiple screw jacks to handle the same load requires further verifications: it is critical that the load support points, (the end fittings for TP models and the lead nuts for TPR models), be perfectly aligned in order that the load can be uniformly distributed; otherwise the misaligned screw jacks would act as brake or counter-load. Whenever several jacks have to be connected by means of transmission shafts, it is recommended that they be perfectly aligned in order to avoid overloading on the worm screws. It is advisable to use joints capable of absorbing alignment errors but having at the same time a rigid torsion necessary to keep the synchronization of the transmission. The assembly or disassembly of the joints or pulleys of worm screw must be carried out by means of tie rods or extractors, using, if necessary, the threaded hole on top of the worm screw; striking or hammering could damage the inner bearings. For heat-shrinking joints or pulleys, we recommend a temperature between 80-100 °C. Installations environments with dust, water, vapors, etc. require precautions systems to protect the threaded spindle. This can be done by using elastic protections or rigid protections. The above protections are also used in order to avoid any accidental human contact with the moving devices.

START-UP
All Aleph screw jacks undergo a careful quality examination before being delivered to the client, and are dynamically tested load-free. When starting-up a machine where screw jacks are installed, it is critical to check for the lubrication of the threaded spindles (whether foreseen and if possible) and for the absence of foreign material. During the calibration of the electrical end-of-stroke systems, the inertia of the moving masses should be considered, which for vertical loads will be lower in ascent and greater in descent. It is advisable to start the machine with the minimum possible load and to make sure all components are working properly, before assuming regular operation. Especially at start-up, it is critical to follow the instructions given in the manual: continuous or hazardous testing maneuvers could lead to an abnormal overheating and cause irreparable damages. One only temperature peak is enough to cause premature wear or breakdown of the aleph screw jack.

ROUTINE MAINTENANCE
Screw jacks must be periodically inspected, depending on the use and working environment.

STORAGE
The screw jacks must be protected from deposits of dust and foreign matter during storage. Particular attention must be paid to saline or corrosive atmospheres. We recommend to store Aleph screw jacks in a closed place, in order to avoid an excessive water absorption of the polymer. We also recommend to:

  • Lubricate and protect the threaded spindle, the worm screw and the non varnished components
  • Support the threaded spindle in case of horizontal storage.

WARRANTY
The warranty is valid only when the instructions contained in our manual are carefully followed.

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